TOPICS
Needle trouble and causes
Latch breakage


Causes
High-speed, tight-stitch, contact with Y/C, rust, wear, etc.
Latch wear


Causes
Poor quality yarn, oil-shortage, high-yarn tension,contact with Y/C, etc.
Latch rivet wear / loose latch


Causes
Poor quality yarn, oil-shortage, high-yarn tension, etc.
Hook breakage

Causes
Shock wave from high-speed knitting, excessive yarn tension, lint accumulation or slabs, fabric load up, etc.
Hook wear


Causes
Poor quality yarn, oil-shortage, high yarn-tension, contact with Y/C, etc.
Lint accumulation


Causes
Poor quality yarn, insufficient-air-blowing, excessive wax, insufficient maintenance, etc.
Butt wear


Causes
Oil-shortage, bad (abrasive) cam-surface, high-yarn tension, poor quality yarn, insufficient maintenance, etc.
Butt Breakage


Causes
Oil-shortage, bad (abrasive) cam-surface, high-yarn tension, poor quality yarn, insufficient maintenance, etc.
Cheek Chipping

Causes
Inappropriate latch seat, etc.
Latch bending, Latch going into hook

Causes
Operator errors (after press-off, etc), contact with Y/C, etc.
Filamentation

Causes
Burr on latch slot edge, insufficient trapping clearance, etc.
Opened Hook


Causes
Inappropriate yarn-count, small hook (larger hook needed), insufficient material strength, etc.
Swan neck
Causes
Excessive take-up tension
Oil lines
Causes
Excessive oil, needle bending
Needle lines
Causes
Yarn movement not smooth, poor needle quality, wear, lint accumulation, etc.
Sinker Wear

Causes
Poor quality yarn, excessive yarn tension, etc.
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